Modular Operation Theater

1. Operating Room solutions 

High quality solution for Turnkey Operating Rooms across the clinical domains remains one of our core areas of expertise. We are one of the top companies in the country to provide the modular solutions complying with the latest in global standards for hygiene & infection control. Our offered solutions are based on the very best in technology and are completely different to the extremely unhygienic and crude solutions offered by different manufacturers.

 

 

 

All the solutions come with full compliance to the statutory requirements for radiation, noise and fire protection. We do provide complete certification of conformity to OT- standards regarding hygiene for wall surface, exhaust air cabinets, sliding doors, observation windows, sliding door gear casings, sections of the joint, welding seam of stainless steel doors, and paint finishing system.

 

Starting with Planning to design and complete execution is carried completely in house. The entire fabrication process is done in manufacturing location at Faridabad, Haryana (Delhi NCR).A completely is erected at site only in 4 weeks times. Wide range of selection for valve system (EGP, Stainless Steel304 & Puff Panel). All other components make it the ideal choice for any architectural need of the place as well. Extremely complicated installation for the different surgical areas are plant clearly and functional.

 

Our system components for operating room solutions broadly comprises of the following elements. Each of the components complies with the respective international standards and certifications.

• Production Capacity: 5
• Delivery Time: 30 days
• Packaging Details: BULKY

Features: 

* Metrial In SS 304 
* Smoth finishing
* DIGITAL Display Timer 5,6,7 min
* Digital operating and foor manual operation work also

• Production Capacity: 10
• Delivery Time: 10 DAYS

DURLAX PLUS is a High End Anaesthesia Workstation that has an In-built Electrically and Pneumatically Operated Ventilator.
ANAESTHESIA VENTILATOR

• 7” Touch Screen Display 
• Modes: VC, PC, SIMV 
• Tidal Volume: 50-1500 
• Frequency: 6-40 bpm
• IE Ratio: 4.1 - 1.4
• PIP: 10-60 cm H2O
• ALARM: High Pressure, Low Pressure and Source Failure.
• POWER SUPPLY: AC 220V

STRUCTURE

•  Rust Proof Fibre body
•  2 Drawers with Smooth Sliding Channels
•  Antistatic large Castor Wheels, Front wheels with Brakes
• Space for Mounting Two Vaporizers

MAIN UNIT 

• MODE: Semi-open, Semi-closed or Closed System 
• FLOWMETER: 5 Tube Rotameter 2 Oxygen, 2 Nitrous and 1 Air
• Changeover: Nitrous and Air
• O2 Flush: 35-75L/min 
• Alarm: Oxygen Failure Alarm (Audible and Visual) 
• Safety Valve: Protects Reverse Flow From Patient Circuit towards Vaporizer. 
• Cylinder Attachment: 2 Oxygen and 2 Nitrous
• PIPELINE ATTACHMENT: 2 Oxygen, 1 Nitrous and 1 Air

• Production Capacity: 10
• Delivery Time: 10 DAYS
• Packaging Details: WODDEN PACKING

Surgeon Control Panel (6 Tile Membrane Type)

The panel will incorporate all the necessary controls for the correct operation and monitoring of the equipment and services within the operating theatre.

The time elapsed digital clock and real time digital clocks shall have high brightness characters

The medical gas alarm will indicate High and Low gas pressure for each gas service present in the operating theatre and will have an audible buzzer with mute facility. The medical gas alarms will be connected to local pressure switches located downstream of the last isolation valves.
Each control panel will be of 6tile and will have the following

• Time elapse clock
• Standard Clock
• Temperatures and Humidity
• Clean room luminaries
• Telephone
• Medical Gas alarm

 

• Production Capacity: 15
• Delivery Time: 10-15 DAYS
• Packaging Details: WOODEN PACKING

Offered by us is high quality singal Arm Pendant to the customers, as per their requirements. Widely used in operating theaters and hospital wards, the main usage of these pendants to supply medical gases. We put in our best efforts to deliver the ordered products at the clients'' end within the committed time
 
Following are the details of these products:

• 2 equipment shelves
• 3 pcs of 3-pin legrand electrical sockets—220V, 16A
• Provision of 6 pcs medical gas outlets: 2*oxygen, 2*vacuum, 1* air: 1 nitrous oxide 2pcs poles for infusion pumps and infusion sets
• 2 IV POLE

• Production Capacity: 10 PCS
• Delivery Time: 5 DAYS
• Packaging Details: WOODEN BOX PACKING

Single arm pandnet

• Delivery Time: 10 DAYS

All operation rooms should be supplied with multi bladed damper specifically designed to control room air pressures and protection the Doors should be provided within the modular panel. Each stabilizer comprises  of a matching slip over rear flange coated in white color and exterior grille. The pressure dampers will contain three grade 304 SS Blades which pivot upon sealed for life bearing assemblies

• Delivery Time: 10 DAYS

The complete unit shall have factory prepared fine sealing system.  It should be perfectly seamless integration of ceiling mounted equipment and OT Ceiling. It should be flexible modular range of solutions, adjustable to the local requirements .It should be made out of high quality and durable materials, filter housings and pressure chamber are made out of Aluminum.  It should have a low pressure drop allows for the long-term usage of the HEPA miniplete H13/H14 filters .  It should have reliable filter efficiency our filters are guaranteed to remove particles and gems with the usual H 13/H14 filters retaining 99.99 % of the particles and germs. It should have minimal pressure drop a low pressure drop ensures the energy saving characteristic of the Laminar Flow Ceiling . Air & light diffuser made out of two layer of mono filament precision woven polyester for the plan air ceiling to give a “LAMINAR FLOW” of filtered air. It also provides a diffused shadow less lighting system with a control on the intensity of luminance by using high frequency electronic fluorescent tubes and ballasts. / SS Defuser 304 JSL MAKE with Extrusion Size (2400x2400)

• Production Capacity: 01
• Delivery Time: 10 days
• Packaging Details: wooden

Conductive Flooring seamless with perfectly curved flash-coving, resistance to mechanical stress and dynamic loads and having ESD /EMI(conductive) protection characteristics, 2 mm thick, washable. Conductive flooring with carbon backing total thickness 2.00mm, total weight 3400 g/m2  EN-430 polyurethane reinforced  ,scratch resistant, fire resistant, chemical resistant , slip resistant, anti fungi & bacterial growth , dimensional stability. Installation : The flooring would be installed on a smooth, clean sub floor which should be free from any undulation .A copper strip/mesh should be layer under the tiles, with one earthing point for every 150 sft of area and good quality water based adhesive for fixing as per as manufacturers recommendation.  Thermal Welding : The joints must be welds by the heat fusion process to get a seamless floor. The joints in the flooring should be sealed by using a PVC welding bar of matching  colour to be supplied by the manufacturer, using a hot air gun for fusion of welding bar with flooring.

At Alfa medico Product, we offer following materials made under the extremely hygienic condition, for ceiling and wall panel in the modular operation theater to actually give a modular presentation with facilities to any simple looking operation theater:

• 1.6 mm thick EGP panels, backed by 12mm thick gypsum
• SS202 or ss304 stainless steel panels
• Laminated panels under high pressure as per EN standard
  for best and durable results
• PUF sandwich EGP panel

 

Along with the above-mentioned options we also provide two independent surfaces to the wall of Operation Theater with very less opening in between. The inner wall, we construct is made of flame resistant 1.60 mm thick EGP steel and also backed with 12 mm gypsum. The outer layer of the wall will be made of high-quality solid bricks and cement.

The services we provide make us stand with proud among the leading modular operation theater manufacturers in India. Our experts create both the wall panels with minimum possible gaps in between. Sometimes this gap varies as per the architecture layouts but anyhow this gap would be ideal for flush maintaining of equipment in OT.

For the perfect balance of the intervals and support to each panel, we provide spot welding facility. Through spot welding we create the best leveling of the surface and also to provide a plastic finish surface to your modular operation theater. To ensure complete perfection, we do wall coating and filling to hide all joints. For the filling, we use good quality of metal fillers and sanded flush.

Size 1200mm x 2100mm with vision panels, 300mm X 300 mmTo maintain sterility and the correct air pressure in the room, all doors into and out should be of the sliding, hermetically sealing type. Track system and door blade guide system:  Automated or a Manual Hand operated hermetically sealing sliding main door on OT, of appropriate size, 2100mm (ht.) x 1000 / 1500 / 1800mm (wd.). As required. Door Leaf Strength of leaf core : 40mm (33mm tubular chipboard (core) +  3mm MDF (medium-density fiberboard) on both sides +  0,8mm HPL ( Steripanel High Pressure Laminate) on both sites). Circumferential profile :Anodized aluminum profile, circumferential 56 mm, V- shaped in the bottom area towards door lead on ground lobes. Surface : 0.8 mm HPL-laminate on 3 mm MDF-board as carrier material; depending on the chosen material a free passage of 1.15 m or more may require a seam in the laminate. Sealing : Rubber gaskets embedded in the door leaves press against the frame and the door, providing a hermetic sealing of the door.Rail System Guide rail : Anodized aluminum profile with two countersunk slots at 42° for carrying wheel position in closed condition. Carrying wheels : Ball bearing with duroplastic rolls. Covering : Rounded covering of extruded anodized aluminum. Ground Rail : Duroplastic lead lobes on bottom running rail. Operation Handle : Bilateral (inside/outside) stainless steel lever arm handle with integrated return spring to neutral positionFrame HPL-system frame : HPL-coated embrasure board with circumferential aluminum corner protection profiles for arbitrary wall strengths. Closed frame- steel : Closed steel frame with additional aluminum corner protection profiles (for sealing he operation side of the door). Closed frame- stainless steel :  Stainless steel frame, steel grade 1.4301, polished 240 grain, with additional stainless steel corner profiles (for sealing the operation side of the door). Window : Integrated 300 x 300mm window, mounted flush with the adjacent area of the leaf. Automated drive : Process-controlled automated drive for the most diverging kinds of activation. 

A pass box is compulsory for each operation theater as these are so important. For each operation theater, at least one pass box is required. Pass box is also known as pass box as these boxes are used to remove the waste from the operation theater. Our pass box comes along with two doors and both the doors are electronically operatable. The functioning of the door we do with the use of advanced technology so only the single door opens at a time. The automatic UV light is also installed inside the case that remains on if you shut both the doors electronically. The light turns off when you open any of the doors. To monitor the opening and closing of the doors we put the sensors along with the indicator.

As a Pass box manufacturer, we are strict towards the supervision of entire manufacturing process with the help of our engineers. We consider the quality of the product as our prior benefit, so we put our best to serve our clients with the best medical equipment. Pass box is one of that medical equipment. We are always looking for a long-term relationship with our clients, and for that we provide the best possible treatment to our customers.

Twin plate X-ray view screen should be with electrical safety codes for high & low voltage system. The theatre is to be equipped with 2 plate X-Ray viewing screens. It should be designed to provide flicker free luminance for the film viewing purpose. It should be installed flushed with the theatre wall for hygiene and ease of cleaning.